Mar-Kov’s Inventory and Warehouse Management feature is purpose-built for batch process manufacturers, combining robust automation, real-time traceability, and compliance controls. From barcode scanning and FIFO enforcement to expiry management and audit-ready cycle counts, you’ll streamline your operations, reduce waste, and stay always inventory accurate.
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Explore Mar-Kov’s Inventory & Warehouse Management Features
Full Barcode Control
- Instantly view inventory levels by item, lot, location, and status across all facilities.
- Track available, reserved, quarantined, and expired stock in real time.
- Enable data-driven decision making with live dashboards and customizable KPIs.
- Generate automated reports for production planning, replenishment, and audits.
- Analyze historical movement trends to identify shrinkage, spoilage, or bottlenecks.
- Export filtered reports by product class, customer, supplier, or storage conditions.
Advanced Location, Lot, and LPN Tracking
- Track inventory by precise warehouse location, down to aisle, row, shelf, and bin.
- Assign and manage License Plate Numbers (LPNs) to track containers, totes, or pallets.
- Maintain complete lot-level traceability from receiving through shipping.
- Support nested tracking (e.g., containers inside pallets inside zones).
- Quickly locate any item or material using mobile scan lookup or advanced search.
- Facilitate rapid recall or QA investigations with full movement history.
FIFO/FEFO Enforcement & Expiry Management
- Automatically enforce FIFO or FEFO picking logic during staging and fulfillment.
- Configure rules by product type, customer, or regulatory requirements.
- Receive alerts and visual flags for soon-to-expire or expired inventory.
- Trigger automatic reclassification or rotation based on expiry risk.
- Prevent usage or shipment of expired or non-compliant stock with enforced rules.
- Maintain audit-ready expiry logs and shelf-life tracking by lot or LPN.
Intelligent Staging
- Automatically stage items by priority, order, or production schedule.
- Optimize staging location selection based on proximity, zone rules, and capacity.
- Use barcode scans to confirm correct staging placement and reduce errors.
- Support multi-order or multi-batch staging with clear visual workflows.
Easy Cycle Counts
- Schedule recurring cycle counts by location, item class, or ABC priority—no full shutdowns required.
- Use barcode scanning to guide and confirm counts with minimal manual entry.
- Perform blind, directed, or spot counts to target high-risk or high-value inventory.
- Instantly flag and reconcile variances with audit trails and user accountability.
- Automatically trigger recounts based on tolerance thresholds or exception rules.
- Keep inventory accurate and audit-ready year-round without disrupting operations.
Rule-Based Storage Zone Enforcement
- Define digital rules for zones: quarantine, allergens, flammables, temperature-controlled, etc.
- Automatically restrict placement of incompatible items in shared areas.
- Alert staff and block transactions that violate zone rules or safety protocols.
- Use barcode scan validation to confirm proper storage at receiving or transfer.
- Maintain compliance with GFSI, FDA, or other regulatory standards through enforced segregation.
99.9%
Inventory accuracy year over year
2X
Production without hiring additional staff
30%
Improvements in margins
60
Seconds to run a mock recall
12
Months ROI
